![]() Two rails, two styles, and a panel need to be cut. The gap allows the panel to expand and contract with the seasons.Ĭabinet Door Calculator Next, cut the parts on the table saw This panel fits into a groove that runs along the frame with a 1/8" reveal all around. Simply enter the desired dimensions of the door and the cutting depth of your cutter and the calculator will produce a cut list for. The cabinet door calculator does this for you. Allowances for these joints must be made when designing the door. When assembled the piece lock into each other causing the assembled frame to be slightly narrower than the original pieces suggest. The joints cut on the shaper create locking profiles on the rail and stiles. The rails and stiles need to be correctly dimensioned to create a door of the required width and height. You will very quickly reach the limits of what you can do on a router table. If you want to get into rail&stile door and panel construction you should consider buying a shaper. While doors can be built using a router, the investment in cutters is signifiicant. Multiple passes for each cut will be required. Routers do not posses the power and stability required to drive large panel bits. These should be considered hobbyist quality. Using a routerīoth rail&stile and panel cutters are available for router tables. Make sure the cutter fits into the table opening of your shaper. Panel cutters are amongst the largest shaper cutters available. The panel requires a panel cutter for the profile and a straight cutter for the relief cut on the back. Combination sets produce quality results, but setup takes marginally longer. Cabinet shops often run two shapers to eliminate tool changeovers. Some sets include two entirely separate cutter combinations, while other needs to be reversed to cut the other profile. These cutters will cut two different profiles into the rails and stiles. A multitude of cutters with different profiles are widely available online. The tools needed to build such a door are a table saw to dimension the stock, and a shaper to cut the appropriate profiles in each piece.īesides a good blade for the table saw, you will need a rail&style cutter for your shaper. The ease of construction and high quality results of this method have made it a favorite in cabinet shops. Job well done, and a happy customer for life.One way to create visually interesting high quality doors is rail and stile construction. In today's world there is a lot of talk about service, but very few deliver as you have. “Package received, but I just wanted to thank you again for the exceptional communication and assistance. ![]() Thank you again for this unexpectedly fine service." You can't ask for better tools nor better service. “THANK YOU!!!! A big thank you for your quick service on the bearing shims you sent me. I appreciate you and I will make sure to tell my friends and family to consider you folks when buying." I have never experienced such courteous and prompt service from any company before. “Thank you very much for such fantastic service. “Your level of service and the prompt delivery are absolutely fabulous!! Thank you!" For my shop there are no better router bits." “I have almost every router bit Woodline makes. I learned my lesson and will hereafter buy all my bits from Woodline." “I lost your catalog and bought a bit from someone else - It broke in a few minutes. There really isn't any reason to shop elsewhere-let us do our part to keep these guys cutting and selling bits!" These folks do quality custom bits as well if anyone is looking for either "unique" or to duplicate something else out of the norm. ![]() “I'm not sure a poor review is possible with this organization-phenomenal products at outstanding prices and a down to earth, intelligent staff (at least the ones I've talked to). My compliment to you is well deserved! Thank You!" Good product, great price, quick turnaround. It's one of those things that needs to be earned. “I'm not an easy go when it comes to compliments. Route-R-Joint™ Precision Dovetail System. ![]()
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